Manufacturing & quality

Our own floor,
start to carton.

Cutting, embroidery, transfer printing, sewing, stuffing, needle detection and packing all happen in our 15,000 m² plant in Chashan, Dongguan.

Factory overview

A plush factory, not a trading desk.

Dongguan Qimeng Plush Toys Co., Ltd. has made plush toys in Chashan, Dongguan since 2016. Design, sampling, production and inspection run under one roof, so the people who sew your sample are the people who make your order.

  • 2016Making plush since
  • 600+People on the team
  • 15,000 m²Own plant in Dongguan
  • Design & pattern room
  • Sample room
  • Laser & die cutting
  • Embroidery & transfer printing
  • Sewing lines
  • Stuffing
  • Inspection & needle detection
  • Packing & warehouse
Qimeng factory building in Chashan, Dongguan
Qimeng reception and company sign
Qimeng company culture wall

Factory show

Every area your order passes through, from the showroom and material room to sewing, assembly and packing.

  • Showroom at the Qimeng plush factory
    Showroom
  • Sewing department at the Qimeng plush factory
    Sewing department
  • Embroidery department at the Qimeng plush factory
    Embroidery department
  • Raw material warehouse at the Qimeng plush factory
    Raw material warehouse
  • Packing department at the Qimeng plush factory
    Packing department
  • Production floor at the Qimeng plush factory
    Production floor
  • Material room at the Qimeng plush factory
    Material room
  • Laser cutting area at the Qimeng plush factory
    Laser cutting area
  • Sewing area at the Qimeng plush factory
    Sewing area
  • Assembly area at the Qimeng plush factory
    Assembly area
  • Production floor at the Qimeng plush factory
    Production floor
  • Production floor at the Qimeng plush factory
    Production floor
Workshop & equipment

What the floor runs on

Every step from fabric to carton has its own machines and its own team, so no part of your order waits on an outside workshop.

  • 300

    Sewing machines

    Lock-stitch and overlock machines on dedicated lines, each line working from the approved sample.

  • 20

    Embroidery machines

    Multi-head machines for eyes, faces and logos — no hard parts, so details stay put on toys for young children.

  • 10

    Laser cutters

    Cut pattern pieces from digital files, so the hundredth piece matches the first.

  • 10

    Stuffing machines

    Fibre is blown in to a fill weight set on the sample, keeping shape and softness consistent across the run.

  • 5

    Needle detectors

    Finished pieces pass through a needle detector before packing, to catch any broken needle or metal fragment.

  • 5

    Digital transfer printers

    Print artwork, patterns and fine colour gradients onto fabric before cutting.

Multi-head embroidery machines at the Qimeng plush factory
Multi-head embroidery line
  • Automatic laser cutter at the Qimeng plush factory
    Automatic laser cutter
  • Laser cutting heads at the Qimeng plush factory
    Laser cutting heads
  • Digital transfer printer at the Qimeng plush factory
    Digital transfer printer
  • Laser cutting bed at the Qimeng plush factory
    Laser cutting bed
  • Embroidery workshop at the Qimeng plush factory
    Embroidery workshop
  • Stuffing room at the Qimeng plush factory
    Stuffing room
Design & production

From your drawing to a full run

Development and production sit side by side, so questions from the sewing line reach the pattern room the same day.

Design and development office at Qimeng
Design & development office
  1. Brief & design review

    We go through your artwork, size, market and target price, and point out anything that will be hard to sew or to pass testing.

  2. Pattern & first sample

    Our pattern makers build the pattern, choose fabric with you and sew a first sample, photographed from every side.

  3. Revisions & approval

    We adjust shape, colour and details from your comments until you sign off the sample.

  4. Pre-production check

    The approved sample, fabric swatches and fill weight become the reference that every production line works from.

Then, down the line

Six stations between a roll of fabric and a sealed carton.

01Cutting and laser at the Qimeng plush factory

Cutting & laser

Patterns are cut by laser and die, so every piece of a run matches the first sample.

02Embroidery and printing at the Qimeng plush factory

Embroidery & printing

Faces are embroidered or transfer printed — the safest route for toys under three.

03Sewing at the Qimeng plush factory

Sewing

Dedicated sewing lines, with the sample kept at the head of the line for reference.

04Stuffing at the Qimeng plush factory

Stuffing

Fill weight is set on the sample and checked through the run, so the shape stays put.

05Needle detection and QC at the Qimeng plush factory

Needle detection & QC

Every finished piece passes the metal detector; eyes and seams are pull-tested.

06Packing and shipping at the Qimeng plush factory

Packing & shipping

Hang cards, polybags and carton labels prepared to your market's rules.

Quality control

Six checks before it ships

Quality is checked at every hand-off, not only at the end — a problem caught at cutting costs far less than one found in a carton.

  1. Incoming materials

    Fabric, thread, filling and accessories are checked against the approved swatches for colour, hand-feel and defects before they reach the cutting table.

  2. First-piece check

    The first pieces from each station are compared with the approved sample before the rest of the order is released.

  3. In-line inspection

    Inspectors walk the lines checking seams, embroidery, symmetry and fill weight while the order is being made.

  4. Needle detection

    Finished pieces pass through a needle detector; anything that triggers it is pulled and opened up.

  5. Safety checks

    Eyes, noses, seams and attachments are pull-tested, and small parts are checked against the age grade of the product.

  6. Final inspection & packing

    A final inspection is carried out to the level agreed with you, then labels, polybags and carton marks are checked before sealing.

Inspectors checking finished plush toys at Qimeng

Lab testing to EN 71, ASTM F963 / CPSIA or other market standards is arranged per order. See compliance by market

Certifications & compliance

Audited & certified

Certificates are issued to Dongguan Qimeng Plush Toys Co., Ltd.. We send copies with your quotation, and test reports travel with each batch.

  • ISO 9001:2015 certificate of Dongguan Qimeng Plush Toys Co., Ltd.
    Quality management system

    ISO 9001:2015

    Scope: production and sales of plush toys, textile maternal and child products, and household textile products. Issued June 2024, valid to June 2027.

  • amfori BSCI certificate of Dongguan Qimeng Plush Toys Co., Ltd.
    Social audit, full monitoring

    amfori BSCI

    amfori BSCI social audit of our Chashan site, completed November 2025 and valid to December 2026.

  • CCC certificate of Dongguan Qimeng Plush Toys Co., Ltd.
    China Compulsory Certification

    CCC

    Held for a plush keychain product line made in our factory, tested to GB 6675. CCC applies product by product for the Chinese market.

Scope of each certificate, and which tests apply to your market, are confirmed per project — ask us before you print claims on packaging.

Want to see it live?

We host video walkthroughs of the floor, and visitors are welcome in Dongguan.